How to Make Smoked Chicken Thighs on a Pit Boss Pellet Grill

Learn how to make the best smoked chicken thighs with crispy skin using a Pit Boss pellet grill!

We take you step-by-step through trimming and seasoning your chicken thighs, setting up your Pit Boss for the cook, and smoking your chicken thighs to perfection.

We love smoking chicken and turkey around here.

We’ve done a Whole Pellet Grill Thanksgiving Turkey, the fool proof Spatchocked Turkey and Spatchcocked Chicken, Easy Smoked Turkey Legs, Smoked Chicken Leg Quarters, and the always fun and popular Beer Can Chicken.

But today we are getting back to basics with some delicious smoked chicken thighs right on our trusty Pit Boss pellet grill?

First we are going to do an easy dry brine to make sure they are moist and flavorful and that the skin stays nice and crispy.

Then, we will season them up with one our all time favorite BBQ rubs for chicken and smoke them on the Pit Boss with medium heat indirectly until they are perfectly cooked and colored.

Then you can eat your Pit Boss smoked chicken thighs crispy and smoked “as-is” or brush on one of our favorite BBQ sauces to finish them off saucy.

 

Trimming the Chicken Thighs

Chicken thighs only need a little bit of trimming before smoking them on the Pit Boss but it makes a BIG difference.

Flip the chicken thighs over so the bottoms are exposed and trim away the loose flabby skin that is likely hanging off each one.

This loose skin will never get crispy while tucked under the chicken in the smoker and is best to just discard.

It also exposes more area for our seasoning to get on the bottom of each chicken thigh

Leave the top skin in place.

We are going to smoke these chicken thighs fairly hot on the PIt Boss so that they gets nice and crispy up top.

 

How to Get Crispy Skin on your Pit Boss Smoked Chicken Thighs

The problem with “most” smoked chicken is that while the meat inside gets tender and delicious, the skin is usually a little rubbery and unappetizing.

Smoking your chicken thighs at a high enough temperature on the Pit Boss to render out the fat underneath the skin is important, but so is the seasoning and the way you do it.

So if you want the crispiest skin possible at the end, it all starts with dry brining at the beginning.

This is what will separate you from all the chicken smoking amateurs out there.

It works on all cuts of chicken…and turkey too.

Trust us.

 

Dry Brine the Chicken Thighs to Smoke on the Pit Boss

After cleaning and trimming, simply coat the inside and outside of your chicken thighs with kosher salt, or your favorite BBQ rub that has already salt in it.

Do NOT use oil to help the rub adhere.

As you apply the rub the skin will start to get more wet as the salt in the rub pulls the moisture up to the surface.

This is all the moisture you need to get the salt or rub to adhere.

Place the chicken thighs on a wire rack set on top of a baking sheet in the refrigerator overnight.

We like this wire rack and baking sheet combo because you want maximum airflow around every side of the whole chicken.

This overnight seasoning does 3 things:

1. That salty moisture that formed on the surface will work its way BACK into the meat to help flavor the interior of the chicken thighs.
2. The salt inside will help the chicken retain moisture and not dry out while it smokes on the Pit Boss.
3. It pulls moisture OUT of the skin allowing it to dry out before you smoke it and therefore crisp up better while it cooks.

Moist meat, and dry crispy skin.

Exactly what we want.

The next day the skin should look kind of powdery and very dry.

This is good.

It means the salt has penetrated into the meat where you want it to be and has taken all the moisture with it.

The skin will now crisp up nicely on the Pit Boss while the inside meat stays moist.

If you ONLY used salt for dry brining and now want to add BBQ rub at this point, make sure to use a rub with NO SALT (or make your own with no salt) because the chicken will already be plenty well seasoned.  (We just brine with the entire rub mixture to make it easier, see recipe below).

Pro Tip: DO NOT use cooking oil to help additional rub adhere to the chicken skin.  The more oil you apply, the less the skin will crisp up when it cooks.

If really are having a hard time getting your BBQ rub to adhere, use the smallest amount of cooking oil possible to make it stick.

 

What about Spraying or Spritzing my Pit Boss Smoked Chicken Thighs?

Don’t be tempted to spray butter or apple juice or cola or any of the other spritzes you might see cooks use on BBQ cooking videos.

While spritzing can work fantastic on ribs, pork butt, and beef brisket, it will RUIN any chance of getting crispy skin on chicken or turkey in your Pit Boss.

No basting, no spraying.

Not if you want crispy skin.

If you want to put BBQ sauce on your Pit Boss Smoked Chicken Thighs, great.

But it goes on at the very end, AFTER the skin has already gotten nice and crispy.

If you put BBQ sauce on while the chicken skin is still raw it will NEVER crisp up.

 

Our Favorite Rubs and Sauces for Pit Boss Smoked Chicken Thighs

 

Best Store Bought Rubs for Smoked Chicken Thighs

Now, you can use ANY of your favorite BBQ rubs for smoked chicken.

Since we are only smoking these at 300°F we don’t need to worry about burning any sugary rubs.

So choose any rub you like and sprinkle it on generously on both sides of each chicken thigh.

Again, no need to oil them up, this will just inhibit the skin from getting crispy.

Three Little Pigs Touch of Cherry is one of our personal favorite rubs for smoked chicken, and their Kansas City Championship Rub will give you a good hit of garlic, onion, and some heat if you like more of those flavors.

You can always mix it in with a more balanced rub like Blues Hog if you just want to add a little of those flavors.

If you want a quality rub without ANY sugar, we are big fans of Bad Byron’s Butt Rub Seasoning.

Although we typically use it on cuts of beef and steaks where we are going for a more savory flavor, there is no real reason you can’t apply it to your Pit Boss smoked chicken thighs if you are looking for big flavor without all the sugar.

 

Homemade “In a Pinch” Rub

Sometimes, you forgot you ran out of your favorite rub, or don’t have all the ingredients on hand to make a complex one from scratch.

If you just want to get a good classic BBQ rub on your Pit Boss smoked chicken thighs before throwing them in, then we’ve got you covered with this simple rub recipe with seasonings most people have on hand in the pantry:

• 2 Tbsp Dark Brown Sugar
• 2 Tbsp Paprika
• 2 Tbsp Kosher Salt (Or 1 Tbsp table salt, go easy, you can always add more salt later)
• 1/2 Tbsp Coarse Ground Black Pepper
• 1/2 Tbsp Chili Powder
• 1 tsp Granulated Garlic or Garlic Powder (adjust to taste)
• 1 tsp Onion Powder (adjust to taste)
• 1/4 tsp Cayenne Pepper (optional)

This will be enough rub for about 8 smoked chicken thighs so adjust accordingly.

Mix thoroughly, (using a re-usable plastic shaker works best), and then sprinkle directly on your chicken.

If you don’t want that much sugar, you can replace with more paprika, smoked paprika. or increase the amount of chili powder and other savory seasonings.

Again, you can dry brine with JUST the salt the night before, or brine with the entire rub recipe, but don’t add the salt TWICE!

 

Our Favorite BBQ Sauces for Pit Boss Smoked Chicken Thighs

Blues Hog again wins the day here with their amazing lineup of sauces.  While their rubs are great, their sauces are WORLD CLASS.

Their Original BBQ Sauce is VERY thick, VERY sweet, and incredibly heavy on flavor, so a little goes a LONG way.

In fact, we actually like to cut it with their Tennessee Red Sauce, which is a thinner, more vinegar based sauce, that is our hands down favorite sauce to use on our pulled pork as described here.

You can pick up both and mix them like we do, or mix some Blues Hog Original in with one of your other favorites (we’d suggest more savory sauces to balance the sugar, like this one from Aaron Franklin.)

Kosmos also makes a great lineup of BBQ sauces that work great on chicken thighs, especially if you want to try some more adventurous flavors such as their Peach Habanero or Honey Jalapeno.

 

The Best Wood Pellets for Smoking Chicken Thighs on a Pit Boss Pellet Grill

Poultry, like fish, absorbs smoke very quickly and a little goes a long way.

The best woods for smoking chicken include the fruitwoods like apple, cherry, and peach, but also the milder smoking woods like pecan, oak and alder.

Mesquite and hickory will give a very aggressive smoke flavor and should only be used if mixed in with some of the other types mentioned above.

For fun, you can choose your woods seasonally, using beech and cherry in spring and summer and pecan and apple into the fall and winter.

For the best results, store your unused pellets in a sealed room temperature container like this 20 lb pellet container rather than in the Pit Boss hopper outside.

Pellets do not last forever, but will definitely last a LOT longer if stored indoors in a quality airtight container.

 

How to Smoke Chicken Thighs on a Pit Boss Pellet Grill

We have previously covered how to season a Pit Boss, how to start a Pit Boss, as well as how to troubleshoot the smoke level of your pellet grill.

So if you need a more in-depth review on how to use your Pit Boss for the first time, check those articles out first!

But below is a brief overview of how a Pit Boss pellet grill works and how to start it up properly to prepare to smoke your food.

 

How a Pit Boss Pellet Grill Works

In order to cook ANYTHING well on a Pit Boss pellet grill, you need to first have a basic understanding of how a pellet grill works.

***Completely New to Using a Pellet Grill?  No Worries!****

Hop over and check out this Complete Guide to Understanding How a Pellet Grill Works  if you are interested in learning more in depth.  We’ll be here when you get back!***

 

Add your Hardwood Pellets

First, you add hardwood pellets into the side hopper.

The Pit Boss pellet grill automatically feeds these small wood pellets via an auger mechanism to a fire pot where they are burned up, providing both heat and smokey flavor.

The pellet grill automatically controls the flow of pellets depending on your temperature setting so that you maintain an even temperature throughout the entire cook.

 

How to Start up the Pit Boss Pellet Grill

1. Fill your hopper with pellets as described above.
2. Make sure the fire pot is cleaned out from the last cook and not full of ashes. You can remove it from the bottom and dump or vacuum it out and then put back and clip into place.
3. Plug in and start up the pellet grill, keeping the lid open.  Set the temperature dial to “Smoke” and press the “Power” button.
4. If there are no pellets in the auger or firepot yet, only in the hopper, you need to now hold the “Prime” button until you hear pellets begin to drop into the firepot.
5. The “Prime” feature on a Pit Boss pellet grill speeds up the auger so that pellets fill it quickly and get to your fire pot before the pellet grill “times out” from a lack of pellets coming into the fire pot.
6. Once pellets are in the firepot, stop holding the “Prime” button and wait about 5-7 minutes with the lid open for a torchy burner lighting sound. This means the fire rod has come up to temperature and has ignited the pellets.  At this point, a more significant amount of smoke will begin coming out of the pellet grill.  This means the pellets are ignited and the pellet grill is working.  Now you can close the lid.
7. Close the lid and change the temperature setting to 350°F.  Pit Boss recommends always preheating to this temperature FIRST, even if you are eventually going to cook at different temperature.
8. This will take about 10-15 minutes to preheat the grill.
9. Using a good bristle free grill brush, clean off the grill grates.
10. Now adjust the temperature to where you need it to cook your food.

Why Bristle Free Grill Brushes? 

Check out our Ultimate Guide to How to Keep your Family Safe by using ONLY Bristle Free Grill Brushes, along with a selection of some of our favorites!

 

What Temperature Do You Smoke Chicken Thighs on a Pit Boss Pellet Grill?

You will need to watch both your cooking temperature and internal temperature carefully when smoking the chicken thighs on your Pit Boss.

We recommend setting up the grill or smoker for indirect heat to cook at 300°F.

This seems to be the best temperature for smoking chicken thighs on a Pit Boss.

Any lower, your smoked chicken thighs will not only take forever, but the skin likely won’t crisp up.

Any higher, and you risk burning the sugar in your BBQ rub.

However, if you are using a no-sugar rub like Bad Byron’s, feel free to smoke the chicken thighs at 325-350°F.

If you find the skin still isn’t getting crispy enough for your liking when cooked at 300°F, smoke the chicken at this temperature until the internal temperature is roughly 155°F.

Then, crank the heat on the Pit Boss for the last 10-15 minutes and bring the cooking temperature up to 350-375°F to really crisp the skin.

If brought to this range for only the last 10-15 minutes, you should avoid burning your sugary rub but still render most of the fat out of the chicken skin.

 

Target Internal Temperature for Smoked Chicken Thighs

You HAVE to use a good instant read meat thermometer to know where the internal temperature is of your smoked chicken thighs on the Pit Boss.

If your smoked chicken thighs are big enough, you’ll want a good leave in probe thermometer like the Thermopro as well as a second instant read thermometer to spot check as you get close to pulling them off the Pit Boss.

If you don’t yet own an instant read thermometer, ThermoPro makes a good one of these too.

While we have used and recommended ThermoPro for years, lately we have also become big fans of the MEATER leave in thermometer.

It is extremely accurate and has an incredible 165 foot bluetooth range and works right with your smartphone so you don’t need to carry a separate controller around with you like many other remote thermometers require.

It’s got a great free app that is constantly being updated and even has an algorithm to predict how much longer your type of meat will take to cook based on cooking temperature, target temperature, current internal temperature.

It’s like a GPS for your meat!

Anyways, back to our smoked chicken…

We are going to bring the internal temperature of our smoked chicken thighs up to 175*F.

Since the smoked chicken thighs are dark meat, being thighs and legs, they need to cook up a little higher than say a white meat chicken breast that only needs to hit 165°F internally.

We also think the meat just tastes better when cooked that high as all the fat renders out completely

How Long Does it Take to Smoke Chicken Thighs on a Pit Boss Pellet Grill?

You’ll want to monitor the internal temperature of the chicken thighs closely for doneness.

Remember, we are bringing them all the way up to 175°F on your instant read thermometer.

In a 300°F Pit Boss, it will take roughly 1.5-2 hours to smoke bone-in chicken thighs.

We are attempting to slow cook them and crisp up the skin at the same time, and it takes time for that tougher dark meat to get fall off the bone tender and all the fat to render out from under the skin.

Depending on the size of your chicken thighs, how consistent your Pit Boss temperature is, the humidity outside, as well a number of other factors, your cooking time may be more or less, so be prepared.

Pro Tip: If you want the crispiest skin possible, avoid basting or spraying the chicken thighs with anything while they are smoking.

Keep the lid closed as much as possible, and use the temperature probes to tell you when they are done.

Pro Tip #2: If you’re going to apply a bbq sauce at the end, wait as long as possible until the skin has fully crisped up.  If you add sauce before the skin gets crispy, IT WILL NEVER GET CRISPY at that point.

We’ve all had BBQ chicken with rubbery, flabby, skin soaked in sauce.  This is because they did not allow the skin to crisp up before gently applying the sauce.

Don’t serve flabby chicken.

 

Serving Pit Boss Smoked Chicken Thighs

Serve your smoked chicken thighs while they are still hot, with some extra warmed up BBQ sauce on the side if your guests wish.

Smoked chicken thighs are great on their own, or you can pair them with our maple bourbon smoked pineapple for a Hawaiian theme.

Smoked broccoli, smoked asparagus, and even smoked cauliflower are great if you’re eating healthy.

If you want something a little richer, check out our Sticky Smoked Sweet Potatoes to cook and serve alongside your Pit Boss smoked chicken.

Enjoy!

 

What Else Can I Smoke on my Pit Boss?

So glad you asked!

Check out some of our other favorite recipes below that can all be easily modified for a Pit Boss if not done so already.

 

Pork

• Traeger Baby Back Ribs
• Traeger Smoked Pulled Pork
• Traeger 3-2-1 Pork Ribs
• Traeger Smoked Pork Loin
• Pit Boss Pulled Pork
• Pit Boss Smoked Baby Back Ribs
• Pit Boss Smoked Pork Loin
• Pit Boss 3-2-1 Ribs
• Camp Chef Pulled Pork
• Masterbuilt Electric Smoker Boston Butt
• Masterbuilt Baby Back Ribs
• Pellet Grill Smoked Pork Chops
• Pellet Grilled Bratwurst
• Gas Grilled Bratwurst
• Smoked Fresh Holiday Ham
• Spiral Sliced Smoked Hot Dogs
• Smoked Bratwurst with Beer Braised Onions
• Roasted Pig in Your Backyard

 

Beef

• Traeger Smoked Prime Rib
• Traeger Beef Tenderloin with Horseradish Cream
• Traeger Smoked Beef Brisket
• Traeger Smoked Chuck Roast
• Pit Boss Beef Brisket
• Pit Boss Smoked Beef Tenderloin
• Pit Boss Smoked Prime Rib
• Pit Boss Smoked Chuck Roast
• Masterbuilt Smoked Chuck Roast
• Masterbuilt Beef Brisket
• Perfect Smoked London Broil
• Smoked Ribeye Roast
• Smoked Corned Beef
• Smoked Ribeye Steaks
• Smoked Filet Mignon
• Hot and Fast Pellet Grill Beef Brisket
• Pellet Grilled Steak
• Perfect Grilled Hamburgers
• Smoked Eye of Round Roast Beef
• Easy Smoked Flank Steak

 

Seafood

• Honey Smoked Salmon
• Smoked Oysters in a Garlic White Wine Sauce
• Smoked Scallops with Lemon Butter Sauce
• Smoked Lobster Tails
• Honey Smoked Tilapia
• Perfect Smoked Halibut
• Smoked Mahi Mahi Fillets
• Smoked Swordfish Steaks
• Smoked Crab Legs with Cajun Clarified Butter
• Smoked Mackerel with Maple Balsamic Glaze
• Smoked Catfish with Cajun BBQ Rub
• Smoked Red Snapper with Blackening Rub

 

Poultry

• Pit Boss Smoked Whole Chicken
• Smoked Chicken Leg Quarters
• Beer Can Chicken on a Pellet Grill
• Spatchcocked Chicken on a Pellet Grill
• Pellet Grill Smoked Turkey Breast
• Pellet Grill Turkey
• Easy Smoked Turkey Legs
• Spatchcock Smoked Turkey on a Pellet Grill
• Trash Can Turkey – OK, technically not made on a grill or smoker but one of the most fun ways there is to cook a Turkey…at over 700 degrees in only 2 hours! 

 

Lamb

• Smoked Leg of Lamb with Guinness Marinade
• Smoked Lamb Chops with a Balsamic Butter Sauce
• Smoked Rack of Lamb with Garlic and Rosemary or Smoker
• Smoked and Pulled Lamb Shoulder with a Turkish Spice Rub
• Smoked Lamb Shanks

 

Other Odds and Ends

• Masterbuilt Smoked Cheese
• Smoked Gouda Cheese
• Smoked Asparagus
• Easy Smoked Broccoli
• Smoked Cauliflower
• Sticky Smoked Sweet Potatoes
• How to Steam Tamales
• Maple Bourbon Smoked Pineapple