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pellets coming out of the hopper of a pit boss into a bucket
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How to Empty the Hopper and Auger on a Pit Boss Pellet Grill

Exposing pellets to heat and humidity by leaving them in your Pit Boss hopper and auger can cause the pellets to perform poorly with smoke production and can jam the auger. This step-by-step guide shows you how to clean out the pellets from your hopper, burn through the pellets in your auger, and empty the ashes from your firepot.
Active Time 40 minutes
Total Time 40 minutes

Ingredients

  • wooden paint stick
  • airtight pellet bucket
  • metal bucket
  • paper towels

Instructions

  • Before beginning, make sure your Pit Boss is off, unplugged, and cool before attempting to empty the pellets.

Step 1: Empty Pellets from the Hopper

  • On the back of the Pit Boss, locate the screw that holds the trap door in place. Unscrew the screw and remove it.
    pointing to hopper screw
  • Pull the trap door out to allow pellets to fall down into the chute. Keep the hopper stopper in place at this time.
    pulling out hopper shelf
  • Open the pellet hopper lid. Using a wooden paint stick, brush the pellets down into the chute.
    paint stick moving pellets toward pellet chute
  • Have a pellet storage bucket ready. Place the bucket underneath the stopper on the back of the Pit Boss.
    bucket underneath pit boss hopper chute
  • Remove the stopper and allow the pellets to fall into the bucket.
    pellets falling out of hopper into bucket
  • Use the wooden paint stick to push more pellets from the hopper into the chute so they continue to fall into the bucket. You can use the paint stick to flip pellets out of the auger to maximize the amount of pellets you save. Any pellets left in the hopper and auger will be burned up in the next step.
    wooden paint stick moving pellets in hopper
  • Replace the stopper.
    replacing plug on pit boss hopper
  • Slide the trap door back into the hopper. Replace and tighten the screw.
    replacing trap door screw into pit boss hopper

Step 2: Burn through Pellets in the Auger

  • Plug in the Pit Boss and turn it on. Set the dial to "Smoke" and hold down the "prime" button to get the auger to start turning. Make sure the "AUGER" light is illuminated. Leave the lid open during this process.
    smoke setting on pit boss control panel
  • Wait a little bit, then hold down the "Prime" button again to get the auger to turn more. Repeat this step as needed to encourage the pellets to churn through the auger faster.
    the prime button on a pit boss pellet grill
  • On Pit Boss models with direct heat, you can open the flame broiler and make sure the fire is going in the firepot. This indicates that the pellets are being burned up.
    Pit Boss firepot burning up leftover pellets
  • Keep an eye on the fire. When the Pit Boss is out of pellets, the fire will go out and the control panel will flash the error code "ErL" to indicate that it is out of pellets.
    Pit Boss error code to show all pellets have been burned up
  • Check to make sure the auger at the bottom of the hopper is empty of pellets. This whole process will take about 20-25 minutes depending on how many pellets were in the auger.
    Empty Pit Boss auger
  • On the control panel, press the "power" button to shut down the Pit Boss. The fan will run for about 10 minutes as the Pit Boss runs through the shutdown cycle.
    Pit Boss control panel showing shutting down cycle

Step 3: Empty the Ashes from the Firepot

  • Once the Pit Boss has shutdown completely and cooled a bit, put on a pair of heat resistant gloves. The Pit Boss will likely still be hot to the touch.
  • Locate the firepot release handle and latch on the bottom of the Pit Boss, if your model of Pit Boss has one.
    view of Pit Boss door to empty firepot ashes
  • Undo the latch. Using the handle, slide the handle to the right and then pull down to remove it from the Pit Boss.
    Removing the ashpot
  • Dump the ashes into a metal bucket if they are still warm. If they are cool, you can dump them into a bag for disposal.
    ashes from firepot dumped into bucket
  • Use a paper towel to wipe out the firepot of the remaining ash.
    empty firepot ready to return to Pit Boss
  • Replace the firepot by holding it by the handle, firepot pointed up and latch on the left side. Push it straight up into the Pit Boss, then slide it to the left to secure. Replace the latch.
    replacing firepot in bottom of pit boss

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